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Air Fryer Roast Beef Sandwiches

Air Fryer Roast Beef Sandwiches are stuffed with tender roast beef, Swiss cheese, and a special sauce that takes these over the top!

A WARM AND CHEESY BEEF SANDWICH RECIPE

I love how fast these warm Air Fryer Roast Beef Sandwiches come together. They’re great for last minute dinners. We love sandwiches like this for lunch or dinner and there is nothing better than gooey cheese on a toasted bun. right? And if the thought of stone ground mustard or horseradish throws you off, don’t worry because I have other great ideas you can use instead!

Two Air Fryer Roast Beef Sandwiches on a board.

FREQUENTLY ASKED QUESTIONS

What kind of Air Fryer do you use?

For the purposes of recipe testing, I always use a standard basket air fryer since that is the one most owned by Americans so I use that as a standard. For this one I used a Cosori 5.8qt Air Fryer (paid affiliate link – the one I have is white and I don’t think they make white anymore). I was able to fit in two sandwiches at a time.
There are SO many different types of air fryers now that it is impossible for me to test every single recipe in every type of air fryer there is out there. Basket air fryers, toaster oven style air fryers, top flow air flyers (and the list goes on) – so it is really important that you understand and are familiar with the type of air fryer that YOU own and how it cooks. Sometimes food can cook faster in certain types of air fryers so if you think that might be the case with yours, you may want to check it earlier than the times I give below.

Can I make an open faced sandwich instead?

Of course. Just reduce your cook time by about a minute.

What if I don’t like horseradish?

Then don’t use it or swap it out for some garlic aioli or just swipe a little mayonnaise on there.

What if I don’t like stone ground mustard?

This is a bit more challenging to replace because it does bring a distinct flavor to the sandwich. You could use yellow mustard, but it has more of a vinegar flavor than stone ground mustard does. I would suggest trying dijon mustard, or just leaving it out altogether.

Can I use a different sauce?

Sure. If horseradish and stone ground mustard aren’t for you, you can leave the sauce out altogether, use more mayo, or just use BBQ sauce. This would also be good with some Horsey Sauce or Arby-Q Sauce from Arby’s that you can buy in most grocery stores.
Also, for a sweeter sauce, try adding 2-3 teaspoons of your favorite sweetener, such as sugar, honey or maple syrup. Or just swipe the buns with a little butter or garlic butter.

Could I serve these Beef Sandwiches as a beef dip style sandwich?

You bet. Super simple too! Just heat up some beef consomme or prepare a packet of Au Jus gravy top dip the sandwiches in. It’s totally fine to grab the canned beef consomme for ease of use.

What should I do with leftovers?

Store any leftovers in an airtight container in for up to 2-3 days. The bread may start to get soggy over time.

A wood board with an Air Fryer Roast Beef Sandwich.

INGREDIENTS NEEDED: (SEE RECIPE CARD BELOW FOR THE FULL RECIPE)

  • mayonnaise – I really think it has to be mayonnaise instead of Miracle Whip. Miracle Whip is actually a dressing and it is pretty tangy. However, if you love Miracle Whip then go for it!
  • stone ground mustard– if you missed it, I have substitution ideas for this and the horseradish above in the FAQ section.
  • prepared horseradish– you can use more or less horseradish according to your preferences. See suggestions or variations on replacing this in the Frequently Asked Questions section above.
  • brioche buns– regular burger buns or pretzel buns would also work nicely.
  • Swiss cheese– could be swapped out for havarti cheese, provolone or gouda cheese.
  • thinly sliced deli roast beef – if you have leftover roast beef, it works great here. You can also experiment with different sliced meats as well.
Brioche buns, roast beef, mayo, stone ground mustard, horseradish, and Swiss cheese.

HOW TO MAKE AIR FRYER ROAST BEEF SANDWICHES

Mix together the mayo, mustard and horseradish in a small bowl. Below I am showing you how I make two sandwiches since you’ll have to work in batches (depending on the size of your air fryer). Optional: Line the air fryer basket with aluminum foil. Add two bottom buns and two top buns to the air fryer basket and spread some of the sauce on each bun.

collage of two photos: A horseradish, mayo, stone ground mustard sauce in a bowl; Sauce spread on buns in an air fryer basket.

Place a slice of cheese onto each bun. On the bottom buns, add some slices of roast beef (I used about 5 slices each).

collage of three photos: Swiss cheese slices on buns in air fryer; roast beef slices add to buns; fully toasted roast beef sandwiches in the air fryer.

Cook the sandwiches on the air fry setting at 370F for 4-6 minutes, until cheese and meat are warmed through and buns are slightly toasted. Note: If buns are becoming too golden you can remove the top buns for the last couple minutes of cooking. Continue with the rest of the sandwiches. Enjoy!

A few Roast Beef Sandwiches on a serving platter.

CRAVING MORE RECIPES? 

Close up looking at an Air Fryer Roast Beef Sandwich.

Air Fryer Roast Beef Sandwiches

Air Fryer Roast Beef Sandwiches are stuffed with tender roast beef, Swiss cheese, and a special sauce that takes these over the top!
5 from 2 votes
Print Pin Rate
Prep Time: 10 minutes
Cook Time: 6 minutes
Total Time: 16 minutes
Servings: 4

Ingredients

  • cup mayonnaise
  • 1 Tablespoon stone ground mustard
  • 3 teaspoons prepared horseradish
  • 4 brioche buns
  • 8 slices swiss cheese
  • 1 pound thinly sliced deli roast beef

Instructions

  • Note: in the photos I am showing you how to make two sandwiches at a time since you'll have to work in batches (depending on the size of your air fryer).
  • Mix together the mayo, mustard and horseradish in a small bowl.
    A horseradish, mayo, stone ground mustard sauce in a bowl.
  • Optional: Line the air fryer basket with aluminum foil. Add two bottom buns and two top buns to the air fryer basket and spread some of the sauce on each bun.
    Sauce spread on buns in an air fryer basket.
  • Place a slice of cheese onto each bun.
    Cheese on sandwich buns in the basket.
  • On the bottom buns, add some slices of roast beef (I used about 5 slices each).
    Roast beef and cheese on buns in a basket.
  • Cook the sandwiches on the air fry setting at 370F for 4-6 minutes, until cheese and meat are warmed through and buns are slightly toasted. Note: If buns are becoming too golden you can remove the top buns for the last couple minutes of cooking.
    Cheese and Beef sandwiches in an Air Fryer basket.
  • Continue with the remaining two sandwiches. If you have any remaining sauce, you can use that to serve with the sandwiches. Enjoy!
    Two Air Fryer Roast Beef Sandwiches on a board.

Notes

  • Please refer to my FAQ’s (Frequently Asked Questions) and ingredient list above for other substitutions or for the answers to the most common questions.
Course: Sandwiches
Cuisine: American

Nutrition

Calories: 761kcal | Carbohydrates: 40g | Protein: 44g | Fat: 48g | Sodium: 2329mg | Fiber: 0.3g | Sugar: 0.5g

Nutritional Disclaimer

“The Country Cook” is not a dietician or nutritionist, and any nutritional information shared is an estimate. If calorie count and other nutritional values are important to you, we recommend running the ingredients through whichever online nutritional calculator you prefer. Calories and other nutritional values can vary quite a bit depending on which brands were used.

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